Capsules for sparkling wines 

Skirt decoration
Top disk decoration
Embossing
Top part of skirt decoration
Opening devices
Medallions
 

Skirt decoration

  • Flex
  • Rotogravure
  • Cold stamping
  • Hot stamping
  • Two colors hot stamping
  • Embossing
  • UV inks
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Flex

Thanks to flex printing it is possible to create a great number of color-shades, and the simplicity of printing clichés allows fulfilling the orders within the earliest possible time.

Rotogravure

In those cases when it is impossible to achieve the expected result via flex printing, design can be realized with rotogravure printing. Due to higher grange of rotogravure rolls it becomes possible to achieve bright rich colors even on an absolutely black background.

Cold stamping

To achieve glossy and metallized logo we use cold stamping.

Hot stamping

To achieve a better effect of gloss and metallized logo we use hot stamping.

Two colors hot stamping.

Logo with hot stamping can be realized in two colors. We perform an exact register of one color position relative to another stamped color and to different printed elements of a design.

Embossing

A design obtains a peculiar exquisiteness with embossing – that is an elevation of the logo over the cap surface.

UV inks

To provide an additional counterfeit protection we use printing with inks, visible only in the UV light and invisible in the day-light.

 

Embossing

  • Large geometrical embossing
  • Small geometrical embossing
  • Pebbling
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Large geometrical embossing

Since foil itself doesn’t keep form and becomes deformed easily it is necessary to use embossing to make it more rigid. The most popular and classic kind of embossing is the large geometrical.

Small geometrical embossing

An additional rigidity of the material can be achieved also with small geometrical embossing.Such a kind of embossing allows to obtain a softer background tone.

Pebbling

When very thin foil is used for cap producing, the best embossing will be pebbling. Caps with such an embossing are applied very well because of chaotic embossing creases of the material merge with the background and become unnoticeable.

 

Элементы вскрытия

  • Doted line perforation
  • Large holes perforation
  • Small holes perforation.
  • Tear-off tape
  • Perforation 1
  • Perforation 2
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Doted line perforation

In order to ease cap opening various devices of decoration are used. The most wide-spread is a tear-off tape with horizontal dotted line perforation.

Large holes perforation

A smarter way of perforation is one with large holes. It can be realized in one and two rows.

Small holes perforation.

Large holes perforation can weaken the cap material so much that in some cases it would be torn while cap application. On a client’s demand we can make a small holes perforation in order not to tear the material while shrinking.

Tear-off tape

Perforation eases opening but one can do without it: tear-off tape will always provide free and complete cap opening.

Perforation 1

It is possible to open a cap without a tear-off tape, but then a special perforation 1 is needed.

Perforation 2

In case a tax-lable covers a tear-off tape ending one can use a type of perforation 2. In such a case a tear-off tape ending can be replaced to any suitable position on a cap.

 

Оформление верхней части юбки

  • Separation ring
  • Longitudinal canals
  • Ventilation holes.
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Separation ring

The main function of a separation ring is to make a distance between the caps and to set a certain step in a stack. After application to a bottle a separation ring smoothes and can be barely noticed.

Longitudinal canals

Longitudinal canals additionally keeps material at the separation ring in order not to allow a step violation between caps in a stack. After cap application to a bottle pleating doesn’t smooth but sets off the wire-hood smartly.

Ventilation holes

In order to provide a natural cork with air intake caps may be additionally designed with vent holes. This allows to prevent fungus and mould appear on a natural cork.

 

Оформление диска

  • Flex
  • Rotogravure
  • Cold stamping
  • Hot stamping
  • Two colors hot stamping
  • Embossing
  • UV paints
/

Flex

Thanks to flex printing it is possible to create a great number of color-shades, and the simplicity of printing clichés allows fulfilling the orders within the earliest possible time.

Rotogravure

In those cases when it is impossible to reach the desired result via flex printing, design may be realized with rotogravure printing. Due to higher grange of rotogravure rolls it becomes possible to achieve bright rich colors even on an absolutely black background.

Cold stamping

To achieve glossy and metallized logo we use cold stamping.

Hot stamping

To achieve a better effect of gloss and metallized logo we use hot stamping.

Two colors hot stamping

Logo with hot stamping can be realized in two colors. We perform an exact register of one color position relative to another stamped color and to different printed elements of a design.

Embossing

A design obtains a peculiar exquisiteness with embossing – that is an elevation of the logo over the cap surface.

UV paints

To provide an additional counterfeit protection we use printing with paints, visible only in the ultraviolet color, but not in the ordinary illumination.

 

Медальоны

  • Large medallion
  • Small medallion
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Large medallion

For a high-speed filling line with over 18 thousand bottles per hour a producer is forced to exclude one label from a set. This can be achieved by uniting of a capsule and a neck-label into a capsule with a medallion.

Small medallion

A cap with a medallion looks so glamorous that it is used not only at a high-speed filling line, but at any other, including exclusive and bonus runs.

 

Materials

  • Foil 35 microns
  • Foil 38 microns
  • Laminate 20/60/20
  • Laminate 9/35/9
  • Laminate 12/35/12
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Foil 35 microns

The thinnest material for caps is foil 35 microns. It is used for the most budgetary circulations. For thin foil it is better to use pebbling.

Foil 38 microns

A standard foil thickness is 38 microns. Any kind of embossing can be used on it.

Laminate 20/60/20

For bonus and super bonus segments of sparkling wines a very thick material A120/PE60/A120 is used. Caps made of such material can be shrunk under very high pressure with ideal moulding and without material ruptures on wirehoods.

Laminate 9/35/9

Ламинат Al9/PE35/Al9—самый распространенный материал. Из него изготавливается подавляющее большинство капсул.

Laminate 12/35/12

Material A112/PE35/A112 is used for high-speed filling lines where stable step between caps is used. Thicker and thus firmer material provides stable step in the stack. Caps made of such a material are easier to apply without scratches and folders after forming.

 

Capsules for sparkling wines.

Sparkling wines decorated with capsules of a high quality are the image of a trade mark. We produce capsule of foil and laminate of different layer-composition. The ability to paint materials in any color by means of flex printing and rotogravure allows us to produce exclusive high quality caps. As a result the decorated in such a way products look luxuriously and aesthetically, noticeably dominating over competitors.